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Flange

Understanding the Role of Flange in Industrial Applications: A Comprehensive Guide

As an important part of piping system, flanges play a vital role in connecting pipes, valves, pumps and other equipment. The products are used in oil and gas, chemical or water treatment plants and these places.

What is a Flange?


Flanges are flanges or ridges used to connect pipes, fittings or machinery. Flanges are bolted or welded to form a strong connection for easy assembly, disassembly and inspection. Flanges come in a variety of shapes and sizes to withstand different pressures, temperatures and environmental conditions. By standardizing connections, flanges promote interoperability between systems, thereby reducing downtime and maintenance costs.


Key Parameters of Flanges

Size: refers to the nominal pipe size (NPS) or diameter, which must be matched to the connected components. 

Pressure Rating: indicates the maximum pressure that the flange can withstand, usually classified according to standards such as ANSI/ASME (e.g. Class 150, Class 300, Class 600). 

Materials: Commonly used materials include carbon steel, stainless steel, alloy steel, and non-ferrous metals such as brass or copper, which are selected for their corrosion resistance and strength. 

Face types: These include flat faces (FF), raised faces (RF) and ring joints (RTJ), which affect sealing efficiency. 

Bolt hole layout: the number and diameter of bolt holes, which are critical for alignment and tightening. 

Standards: Compliance with international standards such as ANSI, ASME, DIN or JIS ensures compatibility and safety.

Detailed Product Parameters Table

Parameter Description Common Values
Nominal Size Diameter of the pipe connection 1/2" to 24" (or larger)
Pressure Class Maximum pressure rating Class 150, 300, 600, 900, 1500, 2500
Material Grade Type of material used A105 (Carbon Steel), SS304 (Stainless Steel), Alloy 20
Face Type Surface design for gasket sealing Raised Face (RF), Flat Face (FF), Ring-Type Joint (RTJ)
Bolt Circle Diameter Diameter of the bolt hole circle Varies by size and class (e.g., 3.5" for 2" Class 150)
Standards Governing specifications ANSI/ASME B16.5, DIN 2527, JIS B2220

Types of Flanges

Flanges are categorized based on their design and application. Here are the most common types:

  • Weld Neck Flange: Features a long tapered hub for high-stress applications, ideal for high-pressure systems.
  • Slip-On Flange: Easy to install by sliding over the pipe and welding, suitable for low-pressure environments.
  • Blind Flange: Used to seal the end of a piping system, allowing for future expansion or inspection.
  • Socket Weld Flange: Provides smooth flow and high strength, commonly used in small-bore piping.
  • Threaded Flange: Screwed onto pipes without welding, ideal for non-hazardous or low-pressure systems.
  • Lap Joint Flange: Pairs with a stub end for easy alignment, perfect for systems requiring frequent disassembly.
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Carbon Steel Plate Type Flange
Carbon Steel Plate Type Flange
The Carbon Steel Plate Type Flanges produced by Longan have passed the 48-hour salt spray test and 200% pressure redundancy verification. We can provide SGS material reports and finite element stress analysis, which can reduce installation costs by 40%. It can fully meet everyone's purchasing needs!
Welding Flange
Welding Flange
Customized Welding Flanges have a +40% pressure bearing capacity compared to ordinary flanges, and Longan's products have passed ASME and ISO certification, and the quality is very reliable! "DN600-DN3000 large welded flanges, measured leakage rate ≤0.001%, SGS material report and customized thickness +30% anti-deformation can be provided, come and get a free practical solution"
Large Diameter Welding Flange
Large Diameter Welding Flange
The Large Diameter Welding Flanges produced by Longan have a wide range of applications and many advantages: first, the anti-corrosion performance is quantified, which is more than 15 years longer than ordinary flanges. Second, the super-sized stable processing doubles the pressure bearing capacity | Leakage rate ≤0.001%. Finally, we have a lot of experience in customized product design, so come and contact us!
Non-standard Large Diameter Welding Flange
Non-standard Large Diameter Welding Flange
When standard flanges cannot meet the unique needs of your project, Longan's Non-standard Large Diameter Welding Flanges are the core components of high-strength connections that break through engineering boundaries and are customized for extreme working conditions. Our service not only produces flanges, but also provides customized solutions for your corrosive, high-pressure, high-temperature, and special geometric challenges.
Q235 Blind Flange Flange Cover
Q235 Blind Flange Flange Cover
At present, most suppliers focus on material strength and pressure bearing capacity for Q235 Blind Flange Flange Cover, but the products we produce are more concerned about "total cost" and "zero risk". It can reduce the loss of downtime caused by purchasing managers, reduce the hidden cost of materials and multi-compatible project engineering.
Stainless Steel 316 thread Flange
Stainless Steel 316 thread Flange
Stainless Steel 316 thread Flanges are specially produced by Longan for use in harsh environments. These flanges are ideal for chemical processing, marine systems and high-purity applications. They outperform standard 304 grade flanges and are 2-3 times more tolerant to chlorides. They are easy to install without welding, have super corrosion resistance, and are cost-effective in the long term. Longan Flanges is exploring the performance of data-based leak-proof pipe solutions, and we hope everyone will discuss with us!
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